Foam Inserts

Foam inserts are foam shapes that are placed into cases and packaging to protect goods during transit and storage. They can also improve the overall quality of the product presentation. The case inserts can be used with small delicate items or large bulky items, such as camera equipment in flight cases. The foam is cut to different shapes and designs to make them suitable to support the items they are used with.

Foam Materials

Foam inserts are commonly manufactured from either polyurethane (PU) or polyethylene (PE). These materials are both lightweight and durable, offering the optimum amount of protection.

PE foam is dense and long lasting, it is ideal for use with heavy objects and can absorb a moderate amount of shock.

PU foam is softer and ideal for use with delicate and unevenly shaped objects as it has excellent shock absorption properties.

Foam Shapes

Convoluted (egg crate) – A versatile foam used generally as lid foam because it is able to lightly secure in items in place and absorb high shock well.

Pick & pluck - Have pre-cut removable cubes to create a custom-sized space to fit items in snugly.

Solid - Solid foam is appropriate for all packaging applications. It can be easily cut with a utility knife to make your own customised holes.

Foam Cutting Methods

  • Die-Cut – Highly precise and creates smooth shapes for items to fill well. Foam cut in one motion using force.
  • Knife – Cut manually with a knife or by using a computer.
  • Laser – Excellent precision, able to achieve perfect 90 degree cut.
  • Water Jet – Fast and accurate cutting method. Ideal for complex or large inserts.
  • Wire - For deep and large inserts.

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Description Price Foam Shape Model Number Density Colour Dimensions Height Length Width For Use With
RS Stock No. 136-8892
BrandRS PRO
SGD5.04
Each
units
Rectangular F2 Medium Black 390 x 290 x 16mm 16mm 390mm 290mm RS PRO ABS Stackable Tool Boxes
RS Stock No. 136-8891
BrandRS PRO
SGD8.86
Each
units
Rectangular F1 Medium Black - - - - RS PRO ABS Stackable Tool Boxes
RS Stock No. 781-1646
Mfr. Part No.40736
BrandZarges
SGD160.73
Each
units
Rectangular K470 Medium Grey 750 x 550 x 220mm 220mm 750mm 550mm K470 Case Model 40849
RS Stock No. 781-1642
Mfr. Part No.40735
BrandZarges
SGD90.84
Each
units
Rectangular K470 Medium Grey 550 x 350 x 220mm 220mm 550mm 350mm Eurobox Case Model 40701, K470 Case Model 40568
RS Stock No. 781-1652
Mfr. Part No.43863
BrandZarges
SGD108.85
Each
units
Rectangular K470 High Black 550 x 350 x 220mm 220mm 550mm 350mm K450 Case Mdoel 40721, K470 Case Model 40568
RS Stock No. 781-1655
Mfr. Part No.43861
BrandZarges
SGD100.56
Each
units
Rectangular K470 High Black 350 x 250 x 310mm 310mm 350mm 250mm K450 Case Model 40720, K470 Case Model 40677
RS Stock No. 781-1674
Mfr. Part No.43877
BrandZarges
SGD270.09
Each
units
Rectangular K470 High Black 750 x 550 x 380mm 380mm 750mm 550mm K450 Case Model 40725, K470 Case Model 40565
RS Stock No. 781-1683
Mfr. Part No.43878
BrandZarges
SGD359.02
Each
units
Rectangular K470 High Black 750 x 550 x 580mm 580mm 750mm 550mm K450 Case Model 40716, K470 Case Model 40566
RS Stock No. 781-1677
Mfr. Part No.43867
BrandZarges
SGD204.02
Each
units
Rectangular K470 High Black 550 x 550 x 380mm 380mm 550mm 550mm K470 Case Model 40859
RS Stock No. 781-1658
Mfr. Part No.43862
BrandZarges
SGD105.95
Each
units
Rectangular K470 High Black 550 x 350 x 250mm 250mm 550mm 350mm K470 Case Model 40810
RS Stock No. 781-1661
Mfr. Part No.43864
BrandZarges
SGD134.00
Each
units
Rectangular K470 High Black 550 x 350 x 310mm 310mm 550mm 350mm K450 Case Model 40722, K470 Case Model 40678
RS Stock No. 781-1686
Mfr. Part No.43884
BrandZarges
SGD397.66
Each
units
Rectangular K470 High Black 1150 x 750 x 480mm 480mm 1150mm 750mm K470 Case Model 40580
RS Stock No. 169-6989
Mfr. Part No.015570-4000-000E
BrandPeli
SGD262.93
Each
units
- - - Grey 487 x 401 x 267mm 487mm - 401mm -
RS Stock No. 781-1670
Mfr. Part No.43868
BrandZarges
SGD284.97
Each
units
Rectangular K470 High Black 550 x 550 x 580mm 580mm 550mm 550mm K470 Case Model 40836
RS Stock No. 781-1668
Mfr. Part No.43866
BrandZarges
SGD178.16
Each
units
Rectangular K470 High Black 550 x 550 x 220mm 220mm 550mm 550mm K470 Case Model 40849
RS Stock No. 175-0833
Mfr. Part No.41729
BrandZarges
SGD106.54
Each
units
- - - - - - - - Zarges K411
RS Stock No. 175-0835
Mfr. Part No.41726
BrandZarges
SGD83.47
Each
units
- - - - - - - - Zarges K411
RS Stock No. 781-1664
Mfr. Part No.43865
BrandZarges
SGD142.36
Each
units
Rectangular K470 High Black 550 x 350 x 380mm 380mm 550mm 350mm K450 Case Model 40723, K470 Case Model 40564
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